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Energy crisis chips away at Europe’s industrial might

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Europe needs its industrial companies to save energy amid soaring costs and shrinking supplies, and they are delivering. Demand for natural gas and electricity both fell in the past quarter.

It is far too early to rejoice, though.

The drop is not just because industrial companies are turning down thermostats, they are also shutting down plants that may never reopen. And while lower energy use helps Europe weather the crisis sparked by Russia’s war in Ukraine and Moscow’s supply cuts, executives, economists and industry groups warn its industrial base may end up severely weakened if high energy costs persist.

Energy-intensive industries, such as aluminium, fertilisers, and chemicals are at risk of companies permanently shifting production to locations where cheap energy abounds, such as the United States.

Even as an unusually warm October and projections of a mild winter helped drive prices lower, natural gas in the United States still costs about a fifth of what companies pay in Europe.

“A lot of companies are just quitting production,” Patrick Lammers, management board member at utility E.ON told a conference in London last month.

“They actually demand destruct.”

Euro-zone manufacturing activity this month hit its weakest level since May 2020, signalling Europe was heading for a recession. The International Energy Agency estimates European Industrial gas demand fell by 25% in the third quarter from the year earlier.

Analysts say widespread shutdowns had to be behind the drop because efficiency gains alone would not produce such savings.

“We are doing all we can to prevent a reduction in industrial activity,” an European Commission spokesperson said in an email. But a survey released on Wednesday showed companies in Europe’s industrial powerhouse Germany were already scaling back because of energy costs.

More than one business in four in the chemicals sector and 16% in the auto sector said they were being forced to cut production, a survey of 24 000 businesses by the German chamber of commerce and industry (DIHK) showed.

Moreover, 17% of auto sector companies said they were planning to move some production abroad.

“The effects are clearly visible: energy-intensive producers of intermediate goods in particular are cutting back on production,” said DIHK Managing Director Martin Wansleben, referring to critical semi-finished products, such as chemicals and metals.

EXODUS FEARS

European industry has been shifting production to locations with cheaper labour and lower other costs for decades, but the energy crisis is accelerating the exodus, analysts said.

“If the energy prices stay so elevated that part of European Industry becomes structurally uncompetitive, factories will shut down and move to the US where there is an abundance of cheap shale energy,” said Daniel Kral, senior economist at Oxford Economics.

For example, EU primary aluminium output was halved, cut by 1 million tonnes, over the past year.

Trade figures compiled by Reuters show all nine zinc smelters in the bloc have either cut or stopped production, which was replaced by imports from China, Kazakhstan, Turkey, and Russia.

Reopening an aluminium smelter costs up to $394 million and is unlikely given Europe’s uncertain economic outlook, Chris Heron at industry association Eurometaux said.

“Historically, when these temporary closures happen, permanent closures come as a consequence,” he added.

Western efforts to secure supplies not just for energy but also for key minerals used in electric vehicles and renewable infrastructure are also at risk from high energy prices.

Brussels is expected to propose new legislation early next year – the European Critical Raw Materials Act – to build up reserves of minerals indispensable in the transition to a green economy, such as lithium, bauxite, nickel, and rare earth.

But without more renewable power and lower costs, companies are unlikely to invest in Europe, Emanuele Manigrassi, climate and energy senior manager at European Aluminium, warned.

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